基于改进YOLOv11算法的输送带运行状态智能识别方法研究

Research on an Intelligent Recognition Method for Conveyor Belt Operating Status Based on Improved YOLOv11 Algorithm

  • 摘要: 针对煤矿井下生产环境复杂多变导致的现有输送带运行状态检测方法存在的计算量大、部署消耗成本高、对小目标和异常状态检测准确率低等问题,提出了一种基于改进YOLOv11算法的输送带运行状态智能识别方法。该方法以轻量化YOLOv11−n模型作为基础模型,通过引入Shape−IoU损失函数提升边界框定位精度,并利用深度可分离卷积替换检测头的标准卷积以降低模型参数量与计算复杂度。该研究采集了煤矿现场输送带运行图像,构建涵盖大块矸石、锚杆、铁器等异物,空载运行以及皮带撕裂等典型输送带异常运行状态的数据集,并在增强数据集上进行实验验证。研究结果表明,改进后模型平均检测精度达到0.985,平均召回率达0.994。此外,与YOLOv8−n和YOLOv10−n等主流YOLO轻量化模型相比,该方法的精确率和召回率更高,证实了该模型在输送带状态识别中的高效性与鲁棒性。此外,消融实验结果表明,该研究提出的改进策略使基础模型的精确率从0.913显著提升至0.983,能够实现对输送带异常运行状态的高精度识别,为矿山输送带的智能化监测与安全生产提供有效的技术支撑。

     

    Abstract: Ensuring the safe and stable operation of conveyor belts is a critical requirement in modern coal mining, as these systems serve as the core of material transportation. However, the underground mining environment is characterized by low and uneven illumination, severe dust interference, and highly variable visual backgrounds, which pose major challenges for vision−based monitoring. Traditional monitoring methods, relying on manual inspection or sensor−based measurements, suffer from high computational loads, limited real−time capability, and poor adaptability to small foreign objects. To overcome these limitations, this study proposes an intelligent recognition method for conveyor belt operational states based on an improved YOLOv11 algorithm. The improved model adopts the lightweight YOLOv11−n network as its backbone and introduces a Shape−IoU loss function to enhance bounding−box regression accuracy by improving geometric alignment between predicted and ground−truth targets. In addition, standard convolutions in the detection head are replaced with depthwise separable convolutions, thereby reducing the model’s parameter count and computational complexity while maintaining strong feature representation capability. A comprehensive dataset was constructed using images collected from real underground coal mine conveyor systems. The dataset covered typical abnormal operating states, including large gangue, rock bolts, metallic foreign objects, no−load operation, and belt tearing. The model was trained and validated on the enhanced dataset, and the experimental results show that the proposed method achieves a mean Average Precision (mAP) of 0.985 and an average Recall of 0.994. Ablation experiments further demonstrate that the optimization strategies improve the baseline precision from 0.913 to 0.983, confirming the contribution of the Shape−IoU loss and depthwise separable convolution modules. Compared with mainstream lightweight YOLO models such as YOLOv8−n and YOLOv10−n, the proposed method achieves higher Precision and Recall. The method provides a lightweight and efficient solution for real−time monitoring of conveyor belt operational states, offering reliable technical support for intelligent mine safety management and contributing to the development of smart, safe, and automated coal mining systems.

     

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