凤阳石英砂煅烧淬火—酸浸深度提纯及其动力学研究

Study On Calcination and Quenching-Acid Leaching of Fengyang Quartz Sand for Deep Purification and Its Kinetics

  • 摘要: Al是石英砂中需要去除的重要杂质之一,Al杂质由于与基体键合强度大、含量高、易赋存于颗粒内部,难以彻底去除。从杂质去除机理入手,采用对石英砂高温煅烧淬火—酸浸的方法对安徽凤阳某石英矿进行处理来提高杂质的去除效率。试验结果表明,在900 ℃高温对石英砂煅烧淬火,再使用HNO3-HCl-HF三元混合酸加热酸浸处理后,Al杂质的含量从1148 g/t下降至45.89 g/t,去除率达到96.0%,总杂质含量从2059.9 g/t下降至256.1 g/t,去除率达到87.6%,SiO2含量从99.6%增加到99.95%。对石英砂煅烧淬火酸浸前后的颗粒微观结构形貌观察表明,处理后的石英砂内部出现大量不规则连通型裂纹和表面腐蚀坑,有利于酸溶液渗入颗粒,提高了除杂效果。采用通用的多相未反应芯模型对试验结果进行分析,发现酸浸反应速率控制步骤是反应产物内扩散。煅烧后反应激活能降低69%,表明直接对石英砂颗粒煅烧淬火有利于石英砂的酸浸除杂处理。

     

    Abstract: Al is one of the important impurities to be removed in quartz sand. Al impurities are difficult to be completely removed due to their strong bonding strength with the matrix, high content, and likelihood to exist inside the particles. In this study, starting from the impurity removal mechanism, a quartz ore sample from Fengyang, Anhui was treated by a method of high temperature calcination, quenching and acid leaching of quartz sand to improve the removal efficiency of the impurities. The experimental results showed that the content of the Al impurities could be reduced to 45.89 g/t from 1148 g/t after calcining and quenching quartz sand at a high temperature of 900℃, and then heating and acid leaching with a highly corrosive HNO3-HCl-HF ternary mixed acid and the removal ratio reached 96.0%. The total impurity content could be reduced to 256.1 g/t from 2059.9 g/t, and the removal ratio reached 87.6%. The observation of the microstructure and morphology of the quartz sand before and after calcination, quenching and acid leaching showed that a large number of irregular connected cracks and surface corrosion pits appear in the treated quartz sand, which is conducive to the infiltration of the acid into the particles and improves the impurity removal effect. The general multiphase shrinking core model was used to analyze the experimental results, and it was found that the rate-controlling step of the acid leaching was the internal diffusion of the reaction products. The activation energy of the reaction was reduced by 69% after the calcination, which indicated that the direct calcination and quenching of the quartz sand particles was beneficial to the acid leaching and impurity removal treatment of the quartz sand.

     

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