鞍千磁赤铁矿石磁选—反浮选工艺优化研究

Optimization Study of Magnetic Separation − Reverse Flotation Process for Magnetic Hematite Ore in Anqian

  • 摘要: 随着鞍千矿山入选矿石中磁性矿含量增加,为解决当前鞍千矿石联合分选工艺流程中重选精矿品位低、浮选提质困难、浮选尾矿铁损失严重等问题,以鞍千原矿为研究对象,开展原矿磨矿—两段弱磁选—强磁选—反浮选工艺优化实验研究。结果表明:原矿在最佳磨矿细度为−0.043 mm含量80%、两段弱磁选磁场磁感应强度均为0.1 T、强磁选磁场磁感应强度为0.7 T的条件下,得到高品位的弱磁选精矿,由弱磁选精选尾矿与强磁选精矿混合制备的混磁精矿,作为反浮选给矿;在反浮选最佳药剂制度为矿浆温度35±1℃、pH为11.5、淀粉用量800 g/t、CaO用量1000 g/t、粗选和精选捕收剂(TD−Ⅱ)用量分别为1000 g/t和450 g/t的条件下,经一次粗选一次精选三次扫选反浮选闭路实验,获得了浮选精矿TFe品位为67.16%、对浮选给矿回收率为93.99%的技术指标。最终采用二段弱磁选—强磁选—反浮选工艺获得了产率为36.94%、铁品位为68.80%、铁回收率为88.19%的铁精矿。通过FTIR分析表明,淀粉可以通过物理吸附的方式选择性吸附在赤铁矿表面,抑制了捕收剂在赤铁矿表面的吸附。

     

    Abstract: With the increase of magnetic mineral content in the raw ore of Anqian mine, there are many problems such as low grade of gravity separation concentrate, difficulty in improving flotation concentrates quality, and serious iron loss of flotation tailings in the current joint beneficiation process. In order to solve these problems, an experimental research of process optimization was carried out based on the Anqian iron ore, including grinding, two stages of low intensity magnetic separation, high intensity magnetic separation, and reverse flotation. The results showed that under the condition of the optimal grinding fineness of −0.043 mm with a content of 80%, the magnetic induction intensity of both two stages low intensity magnetic separation of 0.1 T, and the magnetic induction intensity of high intensity magnetic separation of 0.7 T, the mixed magnetic concentrates consisted of the second stage low intensity magnetic separation tailings and high intensity magnetic separation concentrates was obtained, which was used as the feed of reverse flotation. Furthermore, the optimal reagent regime for reverse flotation was determined as slurry temperature of 35±1 ℃, pH of 11.5, starch dosage of 800 g/t, CaO dosage of 1000 g/t, and collector (TD−Ⅱ) dosages of 1000 g/t and 450 g/t for rough and cleaning, respectively. Under the condition of the above optimal reagent regime, the technical indicators for flotation concentrate of a TFe grade of 67.16% and a recovery of 93.99% calculated by flotation feed were obtained through one rough, one cleaning, and three scavenging in reverse flotation closed circuit experiments. Two stages low intensity magnetic separation—high intensity magnetic separation—reverse flotation can obtain the final iron concentrate with yield of 36.94%, iron grade of 68.80% and iron recovery of 88.19%. FTIR analysis showed that starch can selectively adsorbed on the surface of hematite through physical adsorption, which inhibited the adsorption of collectors on the surface of hematite.

     

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