氧化铁矿浮选药剂研究进展

Research Progress of Flotation Reagents for Iron Oxide Ore

  • 摘要: 国内高品位铁矿资源稀少,浮选技术使大批低品位铁矿石得以经济利用,扩大资源储量,因此进一步开发选择性高、耐低温、环境友好的新型浮选药剂成为保障钢铁工业可持续发展的关键。在分析磁铁矿、赤铁矿等铁矿物和石英、角闪石、绿泥石等硅酸盐矿物晶体性质的基础上,系统阐述了铁矿石反、正浮选体系的捕收剂与抑制剂最新研究进展。在反浮选脱硅体系中,石英捕收剂仍以传统药剂如胺类、脂肪酸类捕收剂为主,阴阳离子组合捕收剂是近年来的研究热点;铁矿物抑制剂则主要为淀粉及其衍生物、无机盐类等经典药剂,新型无毒环保有机抑制剂是当前研发趋势。在正浮选体系中,铁矿物捕收剂以脂肪酸及其皂类物质为主,适用于低温体系的组合或者新型螯合高效捕收剂是目前研究热点;石英抑制剂则主要为水玻璃与各种有机羧酸类。综合现有药剂研究进展发现,正、反浮选体系药剂的选择性与分离效果亟待提升。因此,研发高选择性脱硅药剂是实现铁矿石提铁降硅的主要方向,有助于实现节能减排、清洁生产。

     

    Abstract: Due to the scarcity of high−grade iron ore resources in China, and the flotation technology could enable the large quantities of low−grade iron ores into economically and quantitatively expended available resources, the further developing new flotation reagents with high selectivity, low−temperature resistance and environmental friendliness has become the key to ensuring the sustainable development of the steel industry. This paper systematically reviews recent research progress on collectors and inhibitors employed in both reverse and direct flotation systems for iron ore based on the crystal properties of iron minerals (such as magnetite and hematite), and silicate minerals (including quartz, amphibole and chlorite). In the reverse flotation for desilicication, traditional reagents such as amines and fatty acids are the dominant quartz collectors, while cation−anion combination collectors have recently become a popular research topic. Depressants for iron minerals consist mainly of classical reagents such as starch and its derivatives, as well as inorganic salts. However, the development of novel, non−toxic, environmentally friendly organic depressants is currently a key research and development trend. In the direct flotation system, the iron mineral collectors are mainly the fatty acids and their soap derivatives, and current research hotspots focus on combined collectors and novel, highly efficient chelating collectors that are suitable for low−temperature conditions. Quartz depressants are mainly water glass and organic carboxylic acids. The discussion on the current reagents demonstrates that the selectivity and separation performance of the reagents in both direct and reverse flotation systems must be improved urgently. Therefore, the main focus should be on developing highly selective desiliconization reagents is the main direction to increase the Fe grade and decrease the Si grade in iron concentrate, and could promote energy conservation, emission reduction and clean production.

     

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