高梯度磁选分离黄铜矿和辉钼矿模拟仿真与实验研究

Simulation And Experiment Of Separating Chalcopyrite And Molybdenite By High Gradient Magnetic

  • 摘要: 黄铜矿常与辉钼矿共生,且两者可浮性相似,目前采用浮选分离难度较大。由于这两种矿物存在磁性差异,因此两者可采用磁选技术分离。构建高梯度磁选铜钼分离模拟仿真模型,考察磁感应强度与脉动冲次及颗粒粒度对铜钼混合矿分离效果的影响,并开展黄铜矿−辉钼矿混合矿脉动高梯度磁选分离实验。模拟结果表明,黄铜矿和辉钼矿在磁场中的运动轨迹存在明显差异,黄铜矿在强磁力的作用下被磁介质捕获,辉钼矿则在流体阻力作用下从磁介质两边排出。增强磁感应强度能够提升细粒黄铜矿的捕获效率,但无可避免地增加了辉钼矿的夹杂。而通过提高脉动冲次,虽然能有效减少辉钼矿的夹杂, 会导致细粒黄铜矿更容易从磁介质表面脱落。实验结果表明,针对铜品位23.84%、钼品位10.31%的人工混合矿,在磁感应强度为1.2T、脉动冲次为200 r/min的条件下,采用脉动高梯度磁选分离效果最好,获得的铜精矿铜品位为32.74%、铜回收率为81.56%,钼品位为4.56%,Mo回收率仅为13.48%,其中粗粒(0.045~0.074 mm)黄铜矿回收率为44.56%,微细粒(−0.025 mm)为12.98%,说明磁介质对粗粒黄铜矿的捕获效果较好。另外,矿浆中石灰药剂的残留会导致磁选铜精矿中铜品位与回收率急剧下降。该研究结果可为高梯度磁选铜钼分离提供理论指导和技术支撑。

     

    Abstract: Chalcopyrite often coexisted with molybdenite, and their flotation properties were similar, which made flotation separation difficult. Because of the magnetic differences between the two minerals, they could be separated by magnetic separation technology. The simulation model of high gradient magnetic separation of chalcopyrite and molybdenite was constructed, and the effects of magnetic field strength, pulsation frequency, and particle size on the separation of chalcopyrite−molybdenite were investigated. The experiment of pulsation high gradient magnetic separation of chalcopyrite and molybdenite was carried out. The simulation results indicated that there were significant differences in the motion trajectories of chalcopyrite and molybdenite in the magnetic field; chalcopyrite was captured by the magnetic medium under the influence of strong magnetic forces, while molybdenite was expelled from both sides of the magnetic medium by fluid resistance. Increasing magnetic induction intensity could improve the capture efficiency of fine chalcopyrite, but it inevitably increased the entrainment of molybdenite. Although the entrainment of molybdenite could be effectively reduced by increasing the pulsation frequency, the fine chalcopyrite would fall off from the surface of the magnetic medium more easily. The experimental results indicated that for an artificial mixed ore with a copper grade of 23.84% and a molybdenum grade of 10.31%, the pulsating high−gradient magnetic separation had achieved the best results under a magnetic induction intensity of 1.2T and a pulsation frequency of 200 r/min. The resulting copper concentrate had a copper grade of 32.74% and a copper recovery rate of 81.56%, while the molybdenum grade was 4.56% and the Mo recovery rate was only 13.48%. Among them, the recovery rate of coarse chalcopyrite (0.045~0.074 mm) was 44.56%, and that of very fine particles (−0.025 mm) was 12.98%, indicating that the magnetic medium had a better capture effect on coarse chalcopyrite. Addition, the residue of lime in the pulp will lead to a sharp decline in copper grade and recovery in the magnetic seprationsepration copper concentrate. The research findings will provide theoretical guidance and technical support for the high−gradient magnetic separation of chalcopyrite and molybdenite.

     

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