高铝煤矸石动态煅烧活化—常压酸浸制备高纯氧化铝基础研究

Fundamental Research on Fluidized Calcination Activation and Atmospheric Acid Leaching for Preparing High−Purity Alumina from High−Alumina Coal Gangue

  • 摘要: 针对高铝煤矸石提取氧化铝工艺中高压溶出能耗高、设备腐蚀及原料活化效率低等问题,本研究提出动态煅烧活化—常压酸溶协同技术体系。以内蒙古高铝煤矸石(Al2O3含量37.05%)为原料,采用气−固高效混合动态煅烧工艺,突破传统静态煅烧堆积态形成的热传导壁垒,实现颗粒快速分散与均匀受热,成品经动态急冷至100 ℃以下,有效避免过烧失活。研究表明,850 ℃为最优煅烧温度,产物无定形相占比>92%,煤质有机物与矿物结构水脱除率可达98.56%,产物粉体更为纯净且活性更高。基于该活性原料构建的常压酸溶新工艺,在90 ℃常压条件下,氧化铝溶出率达 89%,与 120 ℃、0.25 MPa的亚临界溶出工艺效率相当。机理研究显示,动态煅烧“急冷效应”促使产物形成高密度表面缺陷,铝氧配位由六配位转为四配位,降低了酸溶活化能,反应活性提升,实现常压低温高效溶出。该技术将工艺条件由亚临界态转为低温常压,溶出能耗降低31.6%且可规避设备腐蚀风险,可有效减少工业化投资,为煤矸石高值化利用以及氧化铝绿色低碳生产提供低成本、低能耗、环境友好的解决方案,有助于保障国家铝资源安全。

     

    Abstract: To overcome the high energy consumption, severe equipment corrosion, and low activation efficiency associated with high−pressure leaching in alumina extraction from high−alumina coal gangue, a synergistic process combining fluidized calcination activation and atmospheric acid leaching is proposed. High−alumina coal gangue from Inner Mongolia (Al2O3 = 37.05%) was used as the raw material. The gas−solid efficiently mixed fluidized calcination process eliminates the heat−transfer limitations caused by particle stacking in conventional static calcination, enabling rapid particle dispersion and uniform heating. The calcined product was dynamically quenched to below 100 ℃ to prevent deactivation caused by over−calcination. Results show that 850 ℃ is the optimal calcination temperature, at which the amorphous phase content exceeds 92%, while 98.56% of coal−derived organics and structural water are removed, producing a highly pure and highly reactive powder. Based on this high activity product, a novel atmospheric acid leaching process was developed. Under 90 ℃ and atmospheric pressure, the alumina leaching efficiency reaches 89%, comparable to that of the subcritical leaching process conducted at 120 ℃ and 0.25 MPa. Mechanistic analysis indicates that the rapid quenching effect during fluidized calcination generates a high density of surface defects and promotes the transformation of aluminum coordination from octahedral to tetrahedral structures. These structural changes significantly reduce the activation energy required for acid dissolution, thereby enabling efficient alumina extraction under mild conditions. This technology shifts the process from subcritical conditions to low−temperature atmospheric operation, reducing leaching energy consumption by 31.6% while avoiding equipment corrosion risks. The process offers a low−cost, low−energy, and environmentally friendly pathway for the high−value utilization of coal gangue and green alumina production, with important implications for national aluminum resource security.

     

/

返回文章
返回