不同柴油乳化方式对内蒙古某高灰分褐煤浮选性能的调控作用

Influence of Diesel Emulsification Methods on the Flotation Behavior of a High−Ash Lignite from Inner Mongolia

  • 摘要: 低阶煤表面富含含氧官能团,导致其天然疏水性差,严重制约了柴油作为非极性捕收剂在煤泥浮选过程中的应用效率,进而造成资源浪费与环境负担。为此,以内蒙古某高灰分褐煤为研究对象,通过浮选实验、接触角测量、Zeta电位测试以及乳液粒径与稳定性分析等方法,系统评估了化学乳化、物理乳化及化学–物理复合乳化三种方式对柴油乳滴粒径分布、乳液稳定性及其浮选行为的影响,揭示了不同乳化体系对煤–油–气界面行为的调控机制。研究结果表明,复合乳化体系(Tween−80+SDS+超声处理)可显著提升柴油在水中的分散性能(乳滴D50由48.2 μm降至1.5 μm),并形成高度稳定的乳液体系。在柴油用量为1.8 kg/t条件下,该体系实现了最高可燃体回收率(72.40%)、最低精煤灰分(13.50%)及最佳浮选完善系数(39.09%)。接触角与Zeta电位测试发现,复合乳化显著提高了煤粒疏水性(接触角由48.6°升至82.3°)并降低其表面负电性(Zeta电位由−32.1 mV升至−15.4 mV),有效促进了煤粒在气泡表面的矿化作用。这表明乳化通过多重界面调控方法强化了柴油的分散性与选择性吸附行为,为高效乳化捕收剂的设计与低阶煤泥清洁浮选提供了理论支持与技术路径。

     

    Abstract: The flotation performance of low−rank coal is severely hindered by its high ash content and abundance of oxygen−containing functional groups, which limit the efficacy of diesel as a collector, leading to inefficient resource recovery and potential environmental issues. This study investigates the regulatory effects of three diesel emulsification strategies—chemical emulsification, physical emulsification, and combined chemical–physical emulsification—on diesel dispersion characteristics and flotation behavior, using a high−ash lignite from Inner Mongolia as the test material. Emulsions were prepared and characterized through droplet size distribution, contact angle measurements, Zeta potential analysis, and flotation performance evaluation. The results show that emulsification significantly enhances flotation efficiency. The combined emulsification system (Tween−80+SDS+ultrasonic treatment) results in the smallest median droplet size (D50 reduced from 48.2 μm to 1.5 μm) and exhibits superior kinetic stability. With an optimized diesel dosage of 1.8 kg/t, the maximum combustible recovery is 72.40%, a minimum clean coal ash content is 13.50%, and the highest flotation perfection index is 39.09%. Surface characterization reveals that the combined emulsification markedly increases coal particle hydrophobicity (contact angle increases from 48.6° to 82.3°) and reduces surface electronegativity (Zeta potential shifts from −32.1 mV to −15.4 mV), thereby improving bubble–particle attachment and mineralization efficiency. These findings demonstrate that the synergistic emulsification approach enhances diesel dispersion, adsorption, and interfacial behavior on coal surfaces. This offers a promising approach for developing high−efficiency collectors and advancing flotation technology for low−rank coal slurry.

     

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