融合改进DEM和SIEM的半自磨机格子板磨损特性分析

Analysis of Wear Characteristics of Grate Plate in Semi−autogenous Mills Integrating Improved DEM and SIEM

  • 摘要: 为厘清半自磨机格子板的磨损特性并预测其使用寿命,提出了一种基于改进离散元法(Discrete Element Method,DEM)和剪切冲击能量模型(shear impact energy model,SIEM)的格子板磨损数值模拟方法,分析了不同矿石填充率和提升条形状参数下的格子板磨损速率、使用寿命以及切向碰撞能量占比。结果表明:引入恢复系数修正DEM后,有效提高了数值模拟精度,使提升条与端面径向磨损仿真的平均绝对误差分别降低13.47 mm和22.26 mm,并确定外圈提升条磨损是格子板失效的主要原因。同时,通过定量评估不同情况下的格子板磨损特性,发现将矿石填充率提高至30%,可以延长其使用寿命143 h,并提高排料端有效碰撞能量占比2.53%;将提升条弯曲角度降低至25°和高度提升至160 mm时,可以分别使其使用寿命延长1114 h和3462 h,但会分别降低有效碰撞能量占比0.45%和1.78%。研究为半自磨机格子板的生产维护和结构优化设计提供了理论支持。

     

    Abstract: To clarify the wear characteristics of the discharge grate in a semi−autogenous (SAG) mill and predict its service life, a numerical simulation method for grate wear was proposed based on an improved Discrete Element Method (DEM) and the Shear Impact Energy Model (SIEM). The wear rate, service life, and tangential collision energy proportion of the grate under different ore filling levels and lifter shape parameters were analyzed. The results indicate that introducing the coefficient of restitution correction into the DEM effectively improved the numerical simulation accuracy, reducing the mean absolute error of the wear simulation for the lifters and the end liners by 13.47 mm and 22.26 mm, respectively. It was also determined that the wear of the outer circle lifters is the primary cause of grate failure. Furthermore, through quantitative evaluation of the grate wear rate under different conditions, it was found that increasing the ore filling level to 30% can extend the service life by 143 h and increase the proportion of effective collision energy at the discharge end by 2.53%; reducing the lifter bend angle to 25° and raising the lifter height to 160 mm can extend the service life by 1114 h and 3462 h, respectively, but will reduce the proportion of effective collision energy by 0.45% and 1.78%, respectively. This study provides theoretical support for the production maintenance and structural optimization design of SAG mill discharge grates.

     

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