尾矿高效固液分离与尾水处理技术研究进展

Efficient Solid–Liquid Separation of Tailings and Tailwater Treatment: Mechanisms, Technologies, and Prospects

  • 摘要: 针对矿产资源“贫细杂”化导致的矿物加工微细粒尾矿难沉降、回水难处理等瓶颈问题,系统综述了尾矿高效固液分离与尾水(尾矿沉降溢流水)资源化技术的最新进展。基于界面化学与胶体稳定性理论,阐明多相流体系中颗粒聚集、沉降与压缩的微观动力学机制。以理论研究为基础,构建“化学调控−物理压缩−智能协同”技术体系,详细论述了新型功能化絮凝剂开发、深锥浓密与机械脱水设备优化、多场辅助增强及CFD−PBM耦合模拟等关键技术进展。针对浓密后的底流,分析了流变特性演变规律及其对膏体充填、干式堆存与抑尘工程的作用;针对浓密后溢流,探讨了尾水复杂组分的迁移转化特征、深度净化工艺及回水循环对选矿指标的反馈机制。最后提出,未来应在药剂绿色靶向设计、固液分离数字孪生系统及全生命周期“以废治废”模式等方面开展尾矿高效固液分离深入研究,为实现矿山绿色低碳转型提供理论与技术支撑。

     

    Abstract: To address the challenges of poor settling performance of fine tailings and inefficient return−water treatment arising from increasingly low−grade, finely disseminated, and complex mineral resources, this paper systematically reviews recent advances in tailings solid–liquid separation and tailwater recycling technologies. Based on interfacial chemistry and colloidal stability theories, the mechanisms governing particle aggregation, sedimentation, and bed compression in multiphase systems are summarized. On this basis, a technological framework integrating chemical regulation, physical intensification, and intelligent optimization is proposed. Recent progress is reviewed in terms of functionalized flocculants, deep−cone thickening and mechanical dewatering, multi−field assisted strengthening technologies, and coupled computational fluid dynamics–population balance model (CFD–PBM) simulation. For thickened underflow, the evolution of rheological properties and its implications for paste backfill, dry stacking, and dust suppression are discussed. For overflow water, the migration and transformation of residual components, advanced purification methods, and the influence of water recycling on mineral processing performance are analyzed. Future research should focus on the green and targeted design of reagents, digital−twin−enabled solid–liquid separation systems, and full−life−cycle waste−to−resource strategies, so as to support the green and low−carbon development of the mining industry.

     

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