基于仿真模拟的对称闭合磁系结构优化研究

Simulation−Based Structural Optimization of Symmetric Closed Magnetic system

  • 摘要: 针对现有磁选过程中非磁性矿物夹杂的共性问题,提出一种基于磁感线疏密差异的矿物分选方法,通过使矿物所受磁力偏离磁系指向,有效抑制了磁性颗粒裹挟导致的非磁性颗粒夹杂问题,并设计了对应的对称闭合磁系,借助磁场数值模拟软件验证了该磁系的磁场分布特性。为精准预测磁系对磁性矿物的分选性能,针对对称闭合磁系,设计并优化了磁极板倾角、磁极板间距等关键结构参数。数值模拟与实验结果表明:磁极板倾角在20°~30°范围内时,区域磁感应强度达到最大值;且磁极板间距越小,区域磁感应强度越高。磁性颗粒在磁场中的受力模拟值与实验测量值吻合度较高,证实了所建数值模型的准确性。为后续磁选设备分选效率与分选精度的提升提供了坚实的理论支撑与参数优化方向。

     

    Abstract: To address the technical challenge of non−magnetic mineral inclusion in existing magnetic separation equipment, this study proposes a mineral separation method based on the density difference of magnetic induction lines. By deviating the magnetic force on minerals from the direction of the magnetic system, this method effectively avoids the inclusion of non−magnetic particles. A corresponding symmetric closed magnetic system was designed, and its magnetic field distribution characteristics were verified using magnetic field numerical simulation software. To accurately predict the separation performance of the magnetic system for magnetic minerals, this study designed and optimized key structural parameters of the symmetric closed magnetic system, such as the dip angle and spacing of magnetic pole plates. Numerical simulation and experimental results indicate that the regional magnetic field intensity reaches its maximum when the dip angle of the magnetic pole plates is in the range of 20°–30°, and the smaller the spacing between the magnetic pole plates, the higher the regional magnetic field intensity. The simulated force values of magnetic particles in the magnetic field are in good agreement with the experimental measurement values, confirming the accuracy of the established numerical model. This separation method can fundamentally reduce non−magnetic mineral inclusion and provide a new technical approach for the high−quality recovery of magnetic minerals.

     

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