耦合响应曲面分析与过程模拟的煤炭地下气化产物多目标协同优化

Multi − objective Collaborative Optimization of Coal Underground Gasification Products via Coupled Response Surface Analysis and Process Simulation

  • 摘要: 煤炭地下气化(UCG)技术对我国能源结构优化具有重要战略意义。为阐明气化剂参数对产物组分的影响机制,将响应曲面法(RSM)与过程模拟相结合,系统研究了氧气和水的流量、温度、压力等关键参数对合成气主要组分(CO、CO2、H2和CH4)的协同影响规律。基于Aspen Plus软件构建了煤炭地下气化模型,采用Plackett−Burman方法进行参数组合设计,结合过程模拟结果筛选显著因素,通过最陡爬坡实验逼近最优参数区域,并应用中心复合设计(CCD)建立二阶响应模型。结果表明:氧气流量、水流量和水温度对产物组分具有主导作用,且存在交互作用;CO和H2组分含量最大化和CO2组分含量最小化的条件为氧气流量接近最大值,且氧水比接近1;CH4组分含量最大化条件为氧气流量接近最小值,且氧水比接近1︰4,而水温度越高则有利于反应的进行。根据中心复合设计结果回归得到了产物组分与影响因素的二阶方程,其决定系数R2接近于1,进一步的模型验证显示预测值与模拟值高度吻合,证实了方法的可靠性。研究结果可为UCG工艺优化提供重要理论支撑。

     

    Abstract: Underground coal gasification (UCG) is of great strategic significance for optimizing China's energy structure. To elucidate the influence mechanism of gasifying agent parameters on product composition, response surface methodology (RSM) was integrated with process simulation to systematically investigate the synergistic effects of key parameters—including oxygen and water flow rates, temperature, and pressure of the gasifying agents—on the main components of syngas (CO, CO2, H2, and CH4).A UCG process simulation model was established using Aspen Plus software. The Plackett−Burman method was adopted to design parameter combinations, and significant influencing factors were screened based on simulation results. Steepest ascent experiments were conducted to approach the optimal parameter region, and second−order response models were developed via central composite design (CCD). The results show that oxygen flow rate, water flow rate, and water temperature exhibit dominant effects on product composition, with significant interaction effects observed. The conditions for maximizing CO and H2 contents while minimizing CO2 content are characterized by an oxygen flow rate approaching the maximum value and an oxygen−to−water ratio close to 1:1. For maximizing CH4 content, the optimal conditions involve an oxygen flow rate near the minimum value and an oxygen−to−water ratio approaching 1:4, whereas higher water temperatures are favorable for promoting the reaction. Based on the CCD results, second−order equations correlating product compositions with influencing factors were regressed, with the coefficient of determination (R2) approaching 1. Further model validation demonstrates a high agreement between predicted and simulated values, confirming the reliability of the proposed method. The findings provide important theoretical support for the optimization of UCG processes.

     

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