疏水磁性载体对微细粒辉钼矿浮选的影响

Effect of Hydrophobic Magnetic Carrier on the Flotation Performance of Fine Molybdenite

  • 摘要: 为改善常规浮选条件下微细粒辉钼矿回收效果不佳的问题,采用疏水改性的磁铁矿作为载体矿物,研究其对微细粒辉钼矿浮选效果的影响。以天然磁铁矿为原料,采用油酸钠对其表面进行疏水改性,制备得到接触角为120.77°的疏水磁性载体。通过单矿物浮选实验,系统考察了载体矿物用量、搅拌速度、搅拌时间、捕收剂用量及起泡剂用量对微细粒辉钼矿回收率的影响,并结合浮选动力学和在线颗粒粒径检测结果,对疏水磁性载体改善微细粒辉钼矿浮选效果的作用机理进行了分析。结果表明,在疏水磁性载体与辉钼矿质量比为80%、搅拌速度为1800 r/min、搅拌时间为4 min、煤油用量为60 mg/L、2#油用量为50 mg/L的条件下,微细粒辉钼矿回收率达到83.17%,较常规浮选提高26.54百分点。浮选动力学研究结果表明,载体浮选可显著提高微细粒辉钼矿的浮选速率。实际矿浮选实验表明,载体浮选可显著提升浮选指标。实时颗粒粒径检测结果表明,疏水磁性载体能够通过疏水缔合作用有效捕获微细粒辉钼矿,并促进矿浆中形成数量较多、结构较稳定的10~100 μm复合团聚体,从而显著改善微细粒辉钼矿的浮选效果。EDLVO计算分析表明,在载体浮选体系中,颗粒间总相互作用能表现为强吸引状态,在颗粒间距小于20 nm时吸引力急剧增强,为微细粒辉钼矿在载体表面的异相团聚提供了关键驱动力,最终实现了细粒的有效聚集与上浮回收。

     

    Abstract: To improve the poor flotation performance of fine molybdenite under conventional flotation conditions, hydrophobically modified magnetite was used as a carrier mineral, and its effect on the flotation performance of fine molybdenite was investigated. Natural magnetite was modified using sodium oleate (NaOL), and a hydrophobic magnetic carrier with a contact angle of 120.77° was successfully prepared. Single−mineral flotation tests were conducted to examine the effects of carrier dosage, stirring speed, stirring time, collector dosage, and frother dosage on the recovery of fine molybdenite. In addition, flotation kinetics and real−time particle size monitoring were employed to reveal the strengthening mechanism of the hydrophobic magnetic carrier. The results show that under the optimum conditions, namely a carrier−to−molybdenite mass ratio of 80%, a stirring speed of 1800 r/min, a stirring time of 4 min, a kerosene dosage of 60 mg/L, and a 2# oil dosage of 50 mg/L, the recovery of fine molybdenite reach 83.17%, which is 26.54 percentage points higher than that of conventional flotation. The flotation kinetics results indicat that carrier flotation significantly enhanc both the recovery rate and the final cumulative recovery of fine molybdenite. Bench−scale flotation tests of real ore show that carrier flotation can significantly improve flotation indexes.Real−time particle size monitoring demonstrat that the hydrophobic magnetic carrier effectively captur fine molybdenite through hydrophobic association and promot the formation of abundant and relatively stable composite agglomerates in the size range of 10~100 μm, thereby markedly improving the flotation performance of fine molybdenite. These results demonstrate that hydrophobic magnetic carrier flotation is an effective approach for enhancing the recovery of fine molybdenite. EDLVO calculation analysis shows that in the carrier flotation system, the total interaction energy between particles presents a strong attractive state. The attractive force increases sharply when the particle spacing is less than 20 nm, which provides a crucial driving force for the heterogeneous aggregation of fine molybdenite on the carrier surface, and ultimately realizes the effective aggregation and flotation recovery of fine particles.

     

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