湖南某高硫铅锌矿石无碱浮选技术研究

Low−alkali Flotation Technology of High−Sulfur Complex Lead−Zinc Ore in Hu’nan

  • 摘要: 湖南某硫化铅锌矿含硫高、矿物嵌布粒度较细,含Pb1.36%、Zn6.48%、S32.98%,主要金属矿物为方铅矿、闪锌矿和黄铁矿。基于工艺矿物学分析、条件实验,采用“优先浮铅—优先浮锌—锌中矿再磨再选—浮硫”的工艺流程进行铅锌硫分选。在优先选铅过程中,磨矿细度为−0.074 mm含量占92.86%,采用硫酸锌和亚硫酸钠作锌抑制剂,HB−01为捕收剂;选锌过程中,DX−03为硫抑制剂,硫酸铜为活化剂,HB−02为捕收剂,锌中矿再磨细度−0.037 mm含量占90.03%,选硫过程CYM−8为捕收剂。闭路实验最终获得铅品位32.89%、回收率75.77%的铅精矿,锌品位51.34%、回收率77.14%的锌精矿,硫品位48.59%、回收率82.61%的硫精矿,锌中矿再磨分选可获得锌品位38.98%、回收率15.54%的锌精矿。该工艺较现场“高碱石灰全优先浮选”流程药剂制度大幅度提升了铅锌硫的选别指标,实现了该铅锌矿石的无石灰高效清洁分选,为高硫微细粒复杂铅锌矿低碱环境高效选别提供了示范借鉴。

     

    Abstract: A lead-zinc sulfide ore from Hunan features high sulfur content and finely disseminated mineral grains, assaying 1.36% Pb, 6.48% Zn and 32.98% S. Its primary metallic minerals are galena, sphalerite and pyrite. Based on the process mineralogical analysis and conditional tests, the process flow of “priority lead flotation−priority zinc flotation−regrinding and reselection of zinc middlings− sulfur flotation” was adopted for lead−zinc sulfur separation. In the process of giving priority to lead selection, the grinding fineness of −0.074 mm accounted for 92.86%, zinc sulfate and sodium sulfite were used as zinc inhibitors, and HB−01 was used as the collector. During the zinc selection process, DX−03 is a sulfur inhibitor, copper sulfate is an activator, and HB−02 is a collector. The regrinding fineness of zinc middlings is 0.037 mm, accounting for 90.03%, and the CYM−8 was used as collector in the flotation of sulphur. The closed−circuit experiment finally obtained lead concentrate with a lead grade of 32.89% and a recovery rate of 75.77%, zinc concentrate with a zinc grade of 51.34% and a recovery rate of 77.14%, and sulfur concentrate with a sulfur grade of 48.59% and a recovery rate of 82.61%. The zinc middlings could be re−ground and separated to obtain a zinc grade of 38.98% and a recovery rate of 15.54% in zinc concentrate. Compared with the existing industrial high−lime high−alkali full priority flotation flowsheet and corresponding reagent regime, the proposed process achieved a significant improvement in the separation performance of Pb, Zn and S, realizing lime−free, high−efficiency and clean beneficiation of the target lead−zinc ore. This work provides a valuable technical benchmark and reference for the high−efficiency beneficiation of high−sulfur micro−fine grained complex lead−zinc ores under low−alkali conditions.

     

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