基于碱酸协同的长焰煤深度脱灰工艺与机理研究

Deep Deashing of Long−Flame Coal by a Synergistic Alkali−Acid Process: Optimization and Mechanism

  • 摘要: 长焰煤储量丰富,具有良好的结构性能,是制备硬炭等煤基炭材料的优质原料。然而,天然长焰煤及常规长焰煤工业品灰分过高,限制了其高值化应用途径。为实现长焰煤深度脱灰制备超低灰煤,探究了基于碱酸协同的长焰煤深度脱灰工艺,并初步探索了碱酸协同脱灰机制。结果表明,碱浸—酸洗工艺可实现长焰煤的深度脱灰,在NaOH浓度7 mol/L、液固比7∶1、温度190 ℃、时间90 min碱浸条件下,协同酸洗流程,可制备灰分低至0.17%的超低灰煤。碱浸可有效脱除长焰煤中含Al、Si矿物,酸洗可脱除长焰煤中含Fe矿物,二者在长焰煤深度脱灰过程中存在协同作用。研究对长焰煤深度脱灰制备超低灰煤、提高长焰煤附加值具有一定参考意义。

     

    Abstract: Long−flame coal, with its abundant reserves and favorable structural properties, serves as an excellent raw material for preparing coal−based carbon materials such as hard carbon. However, the high ash content in natural and conventionally processed long−flame coal significantly limits its high−value applications. To achieve deep deashing and prepare ultra−low−ash coal, a synergistic alkali–acid deashing process was investigated, and the underlying mechanism was preliminarily explored. Results showed that the alkali−leaching followed by acid−washing process enables effective deep deashing. Under optimal alkali−leaching conditions—7 mol/L NaOH, liquid−to−solid ratio of 7∶1, 190 ℃, 90 min—combined with acid washing, ultra−low−ash coal with an ash content as low as 0.17% was successfully produced. Alkali leaching effectively removes Al− and Si−bearing minerals, while acid washing targets Fe−bearing minerals, with the two steps exhibiting synergistic effects during deep deashing. This study provides valuable insights into the deep deashing of long−flame coal for ultra−low−ash coal production and enhancing its added value.

     

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