云南某高海拔低品位含泥铜钼矿浮选药剂优化实验研究

Experimental Study on Flotation Reagent Optimization of a High−Altitude, Low−Grade Clay−Bearing Cu−Mo Ore in Yunnan

  • 摘要: 云南某斑岩型铜矿矿石铜含量为0.34%,伴生可回收元素钼的含量为0.015%,属于典型低品位伴生矿产资源,资源综合回收价值显著,目前该矿山面临两大关键技术难题:一是铜矿物易在微细粒级中损失,导致金属回收率受损;二是细泥量持续增多,不仅干扰浮选体系稳定性,还直接造成精矿品位下降,严重制约选厂技术经济指标提升。在原药剂制度条件下的闭路实验可获得铜、钼精矿品位分别为21.06%和0.67%,铜、钼回收率分别为83.10%和59.93%。为进一步突破生产瓶颈,在不改变现场工艺流程的基础上,进行了工艺矿物学分析,明确矿石中铜、钼矿物的嵌布特征及嵌布粒度,为后续工艺优化提供理论依据,并考察了磨矿细度、pH值、起泡剂及捕收剂对铜钼回收效果的影响,采用矿冶集团研发的高效复合酯类药剂BK335进一步优化药剂制度。铜钼混合浮选实验结果表明:选用BK335作为优化药剂制度后的新型铜钼捕收剂,可有效强化对黄铜矿和辉钼矿的选择性捕收效果,显著提升了铜钼资源的回收率;基于优化后的药剂制度开展了闭路实验,可获得铜、钼精矿品位分别为20.08%和0.66%,铜、钼回收率分别为83.96%和62.55%,较原药剂制度铜回收率提高了0.86百分点,钼回收率提高了2.62百分点。该研究成果可为类似斑岩型铜钼矿资源高效回收提供参考。

     

    Abstract: A porphyry copper ore in Yunnan has a copper grade of 0.34% and an associated recoverable molybdenum grade of 0.015%, belonging to a typical low−grade associated mineral resource with significant comprehensive recovery value. Currently, this mine is confronted with two key technical challenges: first, copper minerals are prone to loss in fine−grained fractions, which impairs metal recovery rate; second, the continuous increase in fine mud not only disturbs the stability of the flotation system but also directly reduces the concentrate grade, seriously restricting the improvement of the technical and economic indicators of the concentrator.Under the original reagent system, the closed−circuit test achieved copper concentrate grade of 21.06%, molybdenum concentrate grade of 0.67%, copper recovery rate of 83.10% and molybdenum recovery rate of 59.93% respectively. To further break through the production bottleneck without changing the existing process flow of the plant, process mineralogy analysis was conducted to clarify the dissemination characteristics and particle size of copper and molybdenum minerals in the ore, providing a theoretical basis for subsequent process optimization. Meanwhile, the effects of grinding fineness, pH value, frother and collector on the recovery efficiency of copper and molybdenum were investigated, and the reagent system was further optimized by adopting the high−efficiency composite ester reagent BK335 developed by China National Mining and Metallurgy Group.The results of copper−molybdenum bulk flotation tests show that using BK335 as the new copper−molybdenum collector in the optimized reagent system can effectively enhance the selective collection effect on chalcopyrite and molybdenite, significantly improving the recovery rates of copper and molybdenum resources. Based on the optimized reagent system, a closed−circuit test was carried out, obtaining copper concentrate grade of 20.08%, molybdenum concentrate grade of 0.66%, copper recovery rate of 83.96% and molybdenum recovery rate of 62.55% respectively. Compared with the original reagent system, the copper recovery rate increased by 0.86 percentage points and the molybdenum recovery rate increased by 2.62 percentage points.This research achievement can provide a reference for the efficient recovery of similar porphyry copper−molybdenum ore resources.

     

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