没食子酸辛酯:一种实现钛铁矿与绿泥石浮选分离的高效捕收剂

Octyl Gallate: An Efficient Collector for Flotation Separation of Ilmenite and Chlorite

  • 摘要: 我国攀西地区钒钛磁铁矿资源中钛铁矿常与绿泥石共生,仅通过单一磁选、重选工艺难以实现二者高效分离,并且在常用的油酸钠等捕收剂体系下,钛铁矿与绿泥石的浮选效率同样偏低,亟待提升分离效能以促进该区域资源的高效利用。以没食子酸辛酯(OG)为捕收剂,通过单矿物及人工混合矿浮选实验考察其对钛铁矿与绿泥石的浮选行为的影响,采用Zeta电位测试、总有机碳分析、FTIR、XPS等表征手段,研究没食子酸辛酯在钛铁矿与绿泥石表面的吸附作用机理。结果表明:没食子酸辛酯对钛铁矿具有显著的选择性捕收能力,在矿浆pH=4、没食子酸辛酯用量20 mg/L条件下,单矿物浮选中钛铁矿回收率达93.09%,而绿泥石回收率仅为5.79%;混合矿浮选中精矿TiO2回收率达89.95%、TiO2品位为43.37%,MgO回收率仅10%,且其品位仅1.67%。机理分析表明:没食子酸辛酯可在钛铁矿表面选择性吸附,而在绿泥石表面几乎无吸附作用。综上,没食子酸辛酯作为一种选择性良好的新型钛铁矿捕收剂,在攀西地区钛铁矿与绿泥石高效浮选分离中具有良好的应用前景。

     

    Abstract: Ilmenite, an important raw material for the titanium resources. In the vanadium−titanium magnetite deposits of China’s Panzhihua−Xichang region, ilmenite is often closely associated with chlorite. Currently, single magnetic separation or gravity separation processes struggle to achieve efficient separation of the two minerals. Furthermore, under traditional collector systems such as sodium oleate, the flotation efficiency of ilmenite and chlorite remains low, severely limiting the efficient utilization of titanium resources in this region. Therefore, improving the flotation separation performance of these two minerals is becoming increasingly important. Studies have shown that phenolic hydroxyl groups can adsorb onto the TiO2 surface. Based on this, this study hypothesized that reagents possessing both a phenolic hydroxyl structure and a certain degree of hydrophobicity was likely to serve as highly selective collectors for ilmenite. Octyl gallate was selected as the subject of this study because its molecular structure contained both a long hydrophobic carbon chain and multiple phenolic hydroxyl groups. Through flotation experiments on single−mineral and artificial mixed ores, this study investigated the effect of octyl gallate (OG) on the flotation behavior of ilmenite and chlorite. Using techniques such as zeta potential measurement, total organic carbon (TOC) analysis, Fourier transform infrared spectroscopy (FTIR), and X−ray photoelectron spectroscopy (XPS), the study investigated the adsorption mechanism of octyl gallate on the surfaces of ilmenite and chlorite, providing new technical insights and theoretical support for the efficient development and utilization of titanium resources in this region. Flotation test results indicate that octyl gallate exhibits excellent selective collection performance for ilmenite. Under a pulp pH of 4 in a single−mineral flotation system, when the octyl gallate dosage is 20 mg/L, the ilmenite recovery rate reaches 93.09%, while the chlorite recovery rate is only 5.79%, achieving efficient separation of the two minerals. Under these conditions, in flotation experiments using artificially mixed ore, the TiO2 recovery rate in the concentrate reaches 89.95%, while the MgO recovery rate is only 10%; the TiO2 grade is 43.37%, and the MgO grade is only 1.67%, further confirming the excellent separation performance of octyl gallate. Zeta potential analysis shows that the surface potential of ilmenite changes more significantly after reagent adsorption, indicating stronger adsorption; TOC analysis confirms that the adsorption capacity of ilmenite for octyl gallate is significantly higher than that of chlorite; FTIR test results indicate that octyl gallate undergoes chemical adsorption on the ilmenite surface, whereas there is virtually no adsorption on the chlorite surface; XPS results show that octyl gallate primarily forms stable adsorption bonds by interacting with active Ti sites on the ilmenite surface, while no obvious adsorbate sites are detected on the chlorite surface. In summary, octyl gallate, as a highly selective ilmenite collector, shows great potential for application in the flotation separation of ilmenite and chlorite in the Panzhihua−Xichang region.

     

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