巯基苯并噻唑钠与丁基黄药协同浮选硫化铅矿

Synergistic Flotation of Lead Sulfide Ores Using Sodium Mercaptobenzothiazole and Butyl Xanthate

  • 摘要: 铅锌矿是我国重要的有色金属资源,其选矿效率直接关系到资源综合利用率与冶金生产的经济性。然而,传统单一捕收剂在浮选过程中常存在选择性差、回收率低及药剂消耗量大等问题,难以兼顾铅矿物的高效回收与脉石矿物的有效抑制。为此,本研究以某典型硫化铅矿为研究对象,系统开展了丁基黄药、巯基苯并噻唑钠(MBT−NA)、MBT−NA和丁基黄药复合体系的协同浮选对比试验,探讨复合捕收剂在不同配比条件下的协同作用与浮选性能。结果表明,在原矿铅品位6.46%、磨矿细度−0.074 mm粒级占比90.21%、硫酸锌1200 g/t、石灰800 g/t、松醇油80 g/t的条件下,当MBT−Na与丁基黄药总用量为140 g/t、质量比为3时,协同捕收作用最为显著。经“一粗二精三扫”闭路流程试验,获得铅精矿品位71.59%、回收率95.62%的优异指标。机理分析表明,MBT−Na优先吸附于铅矿表面形成化学键,提高了活化位点的可利用性,丁基黄药在此基础上进一步增强了矿物表面疏水性与气泡附着能力,从而实现了显著的协同浮选效应。本研究揭示了MBT−Na与丁基黄药在硫化铅矿浮选中的互补协同机制,为复杂铅锌矿的高效分离与复合捕收剂体系优化提供了理论依据与工艺参考,对推动有色金属资源高效利用与绿色选矿技术发展具有重要意义。

     

    Abstract:
    Lead−zinc ore is one of the most important nonferrous metal resources in China, and its beneficiation efficiency plays a critical role in improving resource utilization and metallurgical economy. However, conventional single collectors used in flotation usually suffer from poor selectivity, low recovery, and high reagent consumption, making it difficult to achieve both efficient lead recovery and effective gangue suppression. To overcome these limitations, this study systematically investigated the synergistic flotation behavior of butyl xanthate, sodium mercaptobenzothiazole (MBT−Na), and their combined collector systems using a typical lead–zinc sulfide ore. The effects of different collector ratios on the synergistic interaction and flotation performance were comprehensively examined. The experimental results showed that, under conditions of 6.46% Pb grade in the raw ore, grinding fineness of −0.074 mm accounting for 90.21%, zinc sulfate 1 200 g/t, lime 800 g/t, and terpineol 80 g/t, the composite collector achieved the strongest synergistic effect when the total dosage of MBT−Na and butyl xanthate was 140 g/t with a mass ratio of 3:1. Using a closed−circuit process of one rougher, two cleaners, and three scavengers, a lead concentrate with a grade of 71.59% and a recovery of 95.62% was obtained.
    Mechanistic analysis revealed that MBT−Na preferentially chemisorbs onto the galena surface, increasing the availability of active sites, while butyl xanthate further enhances surface hydrophobicity and bubble attachment, resulting in a pronounced synergistic flotation effect. This study elucidates the complementary mechanism between MBT−Na and butyl xanthate in galena flotation and provides theoretical and practical guidance for optimizing composite collector systems in the efficient and green beneficiation of complex lead–zinc ores.

     

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