矿物加工中基于C#与Snap7实现西门子S7系列PLC经济有效的数据采集方法

Cost−Effective Data Acquisition from Siemens S7 Series PLC Using Snap7 in C# for Mineral Processing

  • 摘要: 近年来,随着人工智能技术的进步和矿山智能化转型的迫切需要,数据已成为关键的生产要素,数据的获取是建设智能矿山的基石。矿物加工是矿产资源开发的重要环节,智能分选是智能矿山的组成部分,其中磨矿分级、浮选、重选等关键工序的优化和控制依赖于对生产数据的获取。矿物加工过程要求数据采集方法易于实现、具有低成本效益、高度稳定且干扰少。在工控机与目标S7系列可编程逻辑控制器(PLC)之间建立通信连接后,在C#中使用Snap7开源库可以直接采集西门子S7系列可编程逻辑控制器的数据,实现矿物加工过程的数据采集。在某工程项目中,采用这种方法建立的数据采集系统,稳定运行两年采集逾百万条数据,运行期间对原S7系列可编程逻辑控制系统零干扰,支撑了智能分选过程数据库的建立。

     

    Abstract: In recent years, driven by advancements in artificial intelligence (AI) technology and the urgent need for intelligent transformation in the mining industry, data has emerged as a critical production factor, with data acquisition serving as the cornerstone for building intelligent mines. Mineral processing constitutes a vital stage in mineral resource development, wherein intelligent sorting functions as a key component of intelligent mines. The optimization and control of critical processes—such as grinding and classification, flotation, and gravity separation—rely heavily on the acquisition of production data. Consequently, the mineral processing industry demands data acquisition methods that are easy to implement, cost−effective, highly stable, and cause minimal interference. By establishing a communication link between industrial personal computer (IPC) and the target Siemens S7 series programmable logic controller (PLC), production data can be directly acquired from the PLC using the open−source Snap7 library implemented in C#, thereby enabling efficient data acquisition for mineral processing operations. In a specific engineering project, a data acquisition system developed using this approach operated stably for two years, collecting over one million data records without any interference to the existing S7 series PLC control system, and successfully supported the establishment of a database for the intelligent sorting process.

     

/

返回文章
返回