基于改进YOLOv11算法的煤泥水浓度实时检测

Real−time Detection of Coal Slurry Concentration Based on an Improved YOLOv11 Algorithm

  • 摘要: 选煤厂浓缩机澄清层煤泥水浓度通常依赖人工经验判断或采用界面仪、浊度计等设备进行检测,但存在检测稳定性差、实时性不足等问题。以涡北选煤厂煤泥水为研究对象,基于煤泥水浓度变化对光透射特性的影响,提出一种轻量化视觉浓度识别方法。针对煤泥水图像对比度低、图像噪点干扰强的特点,建立适用于该类图像的预处理方法。通过多种方法对比实验确定“双边滤波+CLAHE”为最优图像增强方案,使均方根对比度提升30.4%,图像熵提高12.8%;同时通过灰度化处理在保留关键亮度信息的同时压缩23%数据量,从而有效提高计算效率。随后以YOLOv11为基础,在Backbone与Neck中引入C3K2模块,并融合C2PSA注意力机制构建煤泥水浓度识别模型,以增强特征提取能力并降低模型复杂度。模型训练约150轮后开始趋于稳定,200轮时边界框损失、分类损失和分布损失分别收敛至0.10、0.53和0.77,测试结果表明,该模型识别准确率为95.8%,平均检测速度约30 FPS,PrecisionRecallmAP95分别为92.5%、93.2%和95.2%。相比传统人工经验判断及界面仪、浊度计检测方法,所提出方法能够实现连续、稳定且实时的浓度识别,有效减少人为因素和环境干扰对检测结果的影响,为选煤厂浓缩机澄清层煤泥水浓度的在线智能监测提供了一种可靠技术途径。

     

    Abstract: The concentration of coal slurry in the clarification layer of thickeners is an important parameter for evaluating sedimentation and guiding reagent dosing in coal preparation plants. Traditional methods have relied on manual observation or instruments such as turbidity meters and interface meters, which often suffer from poor stability, limited real−time performance, and susceptibility to environmental disturbances. To overcome these limitations, this study took coal slurry from the Guobei Coal Preparation Plant as the research object and proposed a lightweight visual recognition method based on light transmission characteristics. Considering the low contrast and strong noise interference in coal slurry images, a dedicated preprocessing method was established. Comparative experiment results identified “bilateral filtering + CLAHE” as the optimal enhancement scheme, increasing root mean square contrast by 30.4% and image entropy by 12.8%. Grayscale processing further reduced data volume by 23% while retaining key luminance information. Subsequently, a YOLOv11−based concentration recognition model was developed, introducing C3K2 modules into the Backbone and Neck and integrating a C2PSA attention mechanism to enhance feature extraction, while maintaining a lightweight model structure. Training stabilized after approximately 150 epochs; at 200 epochs, the bounding box, classification, and distribution losses converged to 0.10, 0.53, and 0.77, respectively. Test results showed a recognition accuracy of 95.8%, an average detection speed of about 30 FPS, and Precision, Recall, and mAP95 of 92.5%, 93.2%, and 95.2%. Compared with conventional methods, the proposed approach enables continuous, stable, and real−time concentration recognition, providing a reliable technical solution for online intelligent monitoring of coal slurry clarification layer in thickeners for coal preparation plants.

     

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