神经网络在浮选预测与优化中的应用研究进展

Recent Advances in the Application of Neural Network for Flotation Prediction and Optimization

  • 摘要: 浮选是最为关键的选矿工艺,其分选效果与资源利用率依赖于浮选状态的感知与控制。针对浮选过程的多变量、非线性、强耦合与强扰动特性,传统依赖人工经验与规则驱动的控制方法难以适应复杂浮选工况下的动态调节需求。近年来,神经网络凭借深层特征提取及非线性建模能力,在浮选预测与优化中优势显著并被广泛应用。围绕浮选泡沫特征识别、加药优化控制、精矿品位与回收率预测三个核心浮选环节,系统梳理了相关研究进展:跨尺度卷积建模、视觉Transformer与三维视觉技术实现了浮选泡沫静态与动态泡沫特征的高精度识别;多信息融合建模、视觉记忆网络与混合专家模型实现了加药量的优化控制;以多模态浮选变量及时序建模方法,实现对精矿品位与回收率的实时预测。结合已有成果,研究呈现出从单一模态向跨尺度多模态融合、从静态建模向动态感知、从经验驱动向数据与工艺矿物学融合的演进趋势。未来需重点突破多源异构浮选数据的高效融合、模型轻量化等问题,构建融合跨尺度感知、轻量化模型与数字孪生的闭环控制架构,以期为神经网络在浮选预测与优化中的应用提供参考与借鉴。

     

    Abstract: Flotation is the most widely used mineral processing method, and its separation efficiency and resource utilization depend largely on the perception and control of flotation conditions. Owing to the multivariable, nonlinear, strongly coupled, and highly disturbed nature of the flotation process, traditional control strategies—which rely on human expertise and rule−based approaches—are insufficient to meet the dynamic regulation requirements of complex flotation conditions. In recent years, neural networks, with their capabilities in deep feature extraction and nonlinear modeling, have demonstrated significant advantages and have been widely applied in flotation prediction and optimization. This paper systematically reviews research progress in three core aspects of flotation: froth feature recognition, reagent dosage optimization, and prediction of concentrate grade and recovery. Specifically, cross−scale convolutional modeling, Vision Transformers (ViT) , and three−dimensional vision techniques have enabled high−accuracy recognition of both static and dynamic froth characteristics; multi−information fusion modeling, visual memory networks, and Visual Mixture of Experts (V−MoE) have been employed for reagent dosage optimization; and multimodal flotation variables combined with temporal modeling methods have been used to achieve real−time prediction of concentrate grade and recovery. Existing studies reveal an evolution from single−modality modeling to cross−scale multimodal fusion, from static modeling to dynamic perception, and from experience−driven approaches to the integration of data−driven methods with process mineralogy. Future research should focus on improving the efficient fusion of multi−source heterogeneous flotation data and reducing the computational complexity (lightweighting) of models, with the goal of constructing a closed−loop control architecture that integrates cross−scale perception, lightweight models, and digital twins, thus providing a reference for the application of neural networks in flotation prediction and optimization.

     

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