钢渣砂泡沫混凝土的抗压强度及计算方法

Compressive Strength and Its Calculation Method of Foam Concrete made of Steel Slag Sand

  • 摘要: 为实现绿色环保与固废资源化利用,推动钢渣等工业固体废弃物在建筑材料中的高效回收与应用,采用钢渣砂替代部分水泥以制备钢渣泡沫混凝土(SSFC),并对不同钢渣替代率(SSR)的SSFC进行抗压强度测试。实验结果显示:钢渣泡沫混凝土的抗压强度随钢渣替代率的增加呈先增大后减小的态势,以干密度800 g/cm3为例,在钢渣替代率增加至20%时,抗压强度达到最大值2.93 MPa,继续增加钢渣替代率抗压强度反而降低。SEM结果显示,随着钢渣替代率的增加,钢渣泡沫混凝土内部大孔隙会逐步得到填充,孔隙结构趋于均匀稳定,在20%钢渣替代率时,钢渣泡沫混凝土展现出最均匀密实的状态,抗压强度达到最大值。结合EDS可发现,适量加入钢渣会促进水化产物的形成,C−S−H凝胶等水化产物充分填充在颗粒之间,代表性元素(Si、O)富集更为明显且分布较为均匀,这使得钢渣泡沫混凝土抗压强度得到了提高。而当钢渣替代率过大时,钢渣一定程度上影响了浆体的流动性,钢渣沉聚,使钢渣泡沫混凝土结构不均匀,孔隙结构遭到破坏,大孔隙明显增多;同时过量的钢渣也影响了水化产物的形成,EDS结果也显示,水化产物开始减少,Si、O元素分布密度降低。基于分形理论,建立了钢渣泡沫混凝土孔隙率和抗压强度的关系式。提出了SSFC强度的分形计算方法,通过计算得到的预测值与实际数据吻合良好,为钢渣泡沫混凝土力学性能的预测与材料设计提供了可靠的理论工具。

     

    Abstract: To achieve green environmental protection and solid waste recycling, and promote the efficient recovery and application of industrial solid waste such as steel slag in building materials, steel slag sand was used to partially replace cement in the preparation of steel slag foam concrete (SSFC). Compression tests were conducted on SSFC with different steel slag replacement ratios (SSR). The experimental results indicate that the compressive strength of SSFC initially increases and then decreases with the rise in SSR. Taking a dry density of 800 kg/m3 as an example, when SSR increases to 20%, the compressive strength reaches its peak value of 2.93 MPa. Further increasing the SSR leads to a decline in compressive strength.According to SEM results, as SSR increases, the large pores within SSFC are gradually filled, and the pore structure becomes more uniform and stable. At 20% SSR, SSFC exhibits the most homogeneous and compact state, corresponding to the maximum compressive strength. EDS analysis further reveals that an appropriate amount of steel slag promotes the formation of hydration products. C−S−H gels and other hydration products adequately fill the gaps between particles, with representative elements (Si, O) showing more pronounced enrichment and relatively uniform distribution. This contributes to the enhanced compressive strength of SSFC at an optimal SSR.However, when SSR becomes excessive, the fluidity of the paste is adversely affected, leading to the sedimentation and aggregation of steel slag. This results in structural inhomogeneity, damage to the pore structure, and a noticeable increase in large pores. Moreover, excessive steel slag impedes the formation of hydration products. EDS results also indicate a reduction in hydration products and a decreased distribution density of Si and O elements.Based on fractal theory, a relationship between porosity and compressive strength of SSFC was established. The predicted values calculated from this model show good agreement with experimental data, providing a reliable theoretical tool for predicting the mechanical properties and facilitating the material design of steel slag foam concrete.

     

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