不同碳链长度烷烃及其组合捕收剂对煤泥浮选的影响机制

Effects of Alkanes with Different Carbon Chain Lengths and Their Combined Collectors on Fine−Coal Flotation

  • 摘要: 煤泥浮选的分选精度与捕收剂的分子结构密切相关,而烷烃作为典型非极性油类捕收剂的主要组成,其碳链长度对界面润湿性与选择性分离性能具有决定性影响。为深入探究烷烃类捕收剂碳链长度对煤泥浮选行为的影响机制,提升分选效率与精煤产品质量,以C6−C16不同碳链长度的正构烷烃及其二元组合体系为研究对象,系统开展了浮选实验、接触角测试和浮选动力学等研究,分析了捕收剂碳链结构对煤粒表面润湿性、浮选速率以及对煤粒与高岭石选择性分离性能的协同影响。研究结果表明,烷烃碳链长度对浮选性能具有显著调控作用。随着碳链延长,分子疏水性增强,有助于在煤粒表面形成稳定疏水膜,从而提升气泡–煤粒黏附效率。单一捕收剂体系中,C14烷烃在精煤产率(69.10%)、灰分控制(10.20%)、浮选完善系数(49.01%)和动力学响应方面综合表现最优。在组合捕收剂体系中,C12与C14按7∶3质量比组合展现出协同增强效应,进一步将精煤产率/浮选完善系数提升至70.01%/50.14%,精煤灰分降低至10.10%,实现了动力学性能与选择性分离的双重优化。此外,短链烷烃(如C6)对高岭石等亲水性矿物表现出较强的非选择性捕收能力,易导致精煤灰分升高;而中长链烷烃则具有较低的脉石矿物亲和性,体现出更优的选择性。基于碳链长度对煤粒可浮性、浮选速率、高岭石选择性的影响结果,揭示了“碳链长度–润湿性–浮选动力学–矿物选择性”之间的关联关系,并结合组合捕收剂的实验结果,总结出基于碳链互补原理的捕收剂体系优化思路,为煤泥浮选药剂的性能提升提供了理论与实践依据。

     

    Abstract: The separation precision of coal−slime flotation is fundamentally governed by the molecular characteristics of collectors. Alkanes, as the principal constituents of nonpolar oily collectors, exert a decisive influence on interfacial wettability and selective separation through variations in their carbon chain length. To elucidate the underlying mechanism by which the carbon chain length of alkane collectors affects the flotation behavior of coal slime and to enhance both separation efficiency and clean−coal quality, a series of normal alkanes ranging from C6 to C16, along with their binary mixtures, were systematically investigated. Batch flotation experiments, contact−angle measurements, and kinetic analyses were conducted to evaluate the effects of chain−length variation on surface wettability, flotation rate, and the selective separation between coal particles and kaolinite. The findings demonstrate that the carbon chain length of alkanes has a pronounced regulatory effect on flotation performance. Increasing chain length enhances molecular hydrophobicity, promoting the formation of a coherent hydrophobic film on coal surfaces and strengthening bubble–particle adhesion. Among single−collector systems, C14 achieves the best overall performance, with a clean−coal yield of 69.10%, an ash content of 10.20%, a flotation perfection coefficient of 49.01%, and favorable kinetic behavior. In contrast, a binary collector composed of C12 and C14 at a 7︰3 mass ratio exhibits a clear synergistic enhancement, raising the clean−coal yield/ flotation perfection coefficient to 70.01%/50.14%, reducing ash content to 10.01%, and enabling concurrent improvement in kinetic efficiency and selectivity. Short−chain alkanes (e.g., C6) displayed pronounced nonselective adsorption on hydrophilic minerals such as kaolinite, leading to higher clean−coal ash, whereas medium− to long−chain alkanes show reduced gangue affinity and thus superior selectivity. By correlating carbon chain length with coal floatability, flotation kinetics, and mineral selectivity, this work elucidates an intrinsic linkage among “carbon chain length–wettability–flotation kinetics–mineral selectivity.” The results further support a collector design strategy based on the principle of carbon−chain complementarity, providing both theoretical foundations and practical pathways for optimizing reagent performance in fine−coal flotation..

     

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