矿物加工过程关键工艺参数在线检测技术的研究进展

Research Progress on Online Detection Technology of Key Process Parameters in Mineral Processing

  • 摘要: 矿物加工过程主要包括破碎筛分、磨矿分级、选别和脱水四个环节,其中关键工艺参数的在线检测是实现生产过程稳定运行、优化控制和智能化管理的基础。总结了矿石品位、颗粒粒度、矿浆浓度与流量、浮选泡沫性质和产品水分等关键工艺参数的在线检测技术,并指出了各类检测技术的优缺点和发展趋势。矿物加工工艺流程长,许多机理尚未明确,影响因素复杂导致关键工艺参数在线检测难。现有过程参数检测技术以单一过程参数的定量检测居多,难以适应矿物加工过程复杂、流程长、控制变量多等特点,无法满足装备集成化、自动化和控制系统智能化发展的要求。随着装备自动化和智能化技术的快速发展,矿物加工过程多参数精准、实时在线检测技术开发已经迫在眉睫。发展多参数在线检测技术,开发新型检测装备,促进检测装备的智能化与轻量化发展,对推动我国矿物加工过程智能化发展,建设智慧、无人选矿厂具有重要的意义。

     

    Abstract: Intellectualization is the requirement and inevitable trend of mineral processing development. The traditional detection technology of mineral processing parameters has strong subjectivity, large error and poor timeliness. Online detection of mineral processing parameters is the basis for achieving stable operation, optimal control and intelligent management of mineral processing plants. The mineral processing process mainly includes four steps: crushing−screening, grinding−classification, separation and dewatering. The separation includes gravity separation, magnetic separation, flotation and other methods. The online detection technology of key process parameters such as grade of ore, particle size, solids concentration and flow of pulp, flotation froth properties and moisture content of concentrates were summarized. The potential problems and developmental prospects of online detection technology of key parameters in mineral processing were pointed out. The existing online detection technology is mostly quantitative detection of single process parameters. The single parameters detection technology is difficult to adapt to the complex mineral processing process and cannot meet the requirements of automation and intelligent development. The lack of advanced online detection technology for mineral processing process parameters restricted the construction of intelligent mineral processing plants. With the development of automation and intelligent technology, online detection technology of multi parameters is imminent. In the future, researchers need to strengthen the research in these aspects: (1) the content of trace key metal elements in ore and the chemical properties of pulp during grinding; (2) the size distribution of flotation bubble, gas dissipation rate, flow field distribution, and residence time distribution of pulp; (3) the rapid and accurate detection technology of the types and concentrations of residual reagents and harmful pollutants in circulating water system. Researchers could develop online detection technology of multi parameters combined advanced ultrasonic technology, optoelectronic technology, infrared technology, terahertz technology, optical fiber technology and nuclear technology. The accuracy of artificial intelligence algorithm and calculation model can to be improved through the machine learning and deep learning technology. The key of artificial intelligence simulation and prediction in mineral processing is to collect and form large data sets with the help of multi parameter detection instruments and intelligent control platforms. The development of multi parameters online detection technology is important to the construction of intelligent and unmanned mineral processing plants. This review will help much people understand the current situation and development trend of mineral processing parameters online detection technology.

     

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