振动作用下浓密尾砂底流活化排放实验研究

Activation Discharge Characteristics of Dense Tailings under Vibratio

  • 摘要: 细粒级尾砂集料在长时间存储下容易板结,导致浓密机有效仓储容积减少,且放砂时易形成贯穿流道导致放砂质量浓度下降,甚至导致底流浓度波动和堵塞放料口。针对无耙架膏体浓密机浓密尾砂底流活化排放问题,通过研制小型振动放砂实验装置,开展了振动杆施加振动作用于尾砂浆体实验,探讨了振动作用对于提高浆体活化效果及其影响特征。实验结果表明:振动形成的活化范围与振动频率、惯量和尾砂质量浓度均密切相关。振动效应对于底流放砂具有促进作用,相对无振动放砂时间减少47.6%,且振动频率越高,效果越好;放砂时间随振动惯量的减小而增加,且增加振动惯量可有效活化沉积尾砂,提升放砂效果;随着料浆质量浓度的增加,最终放出时间也随之增加,但质量浓度超过50%后放砂效果显著下降;振动作用对于长时间存储尾砂的初始放砂具有一定的触变活化作用,但存储时间超过3d后振动作用效果显著下降。研究成果揭示了机械振动作用下高质量浓度尾砂料浆稳态活化放砂机理,为开发具备振动作用功能的新型浓密设备提供了依据。

     

    Abstract: The fine−grained tailings aggregates are prone to consolidation during long−term storage, which reduces the effective storage volume of thickener and causes the formation of preferential flow channels during sand discharge, leading to a decrease in the mass concentration of the discharged sand and even fluctuations in the underflow concentration and blockage of the discharge port. To address the issue of activated underflow discharge of thickened tailings in rake−less paste thickeners, a small−scale vibrating sand discharge experimental setup was developed. Experiments were conducted to investigate the effect of vibrating rods on tailings slurry, exploring how vibration enhances slurry activation and its influencing characteristics. The experimental results show that the activation range induced by vibration is closely related to vibration frequency, inertia, and tailings mass concentration. The vibration effect facilitates underflow discharge, reducing the sand discharge time by 47.6% compared to non−vibration discharge, with higher frequencies yielding better results. The sand discharge time increases with the decrease in vibration inertia, and greater inertia effectively activates settled tailings and improves discharge performance. As the mass concentration of the slurry increases, the final discharge time also increases, but discharge efficiency significantly declines when the concentration exceeds 50%. The vibration effect exerts a certain thixotropic activation effect on the initial discharge of tailings that have been stored for a long time, but its effectiveness diminishes markedly after storage time exceeds 3 days. The research results reveal the mechanism of steady−state activation and discharge of high−mass−concentration tailings slurry under mechanical vibration, providing a theoretical basis for developing new thickening equipment with vibration−assisted functionality.

     

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