煤矸石−粉煤灰−矿渣在水泥砂浆中的协同增强效应

Synergistic Enhancement Effect of Coal Gangue, Fly Ash and Slag in Cement−based Materials

  • 摘要: 煤矸石作为煤基固废,其资源化利用受到广泛关注。采用煅烧活化的方式提高了黏土质煤矸石的活性,并将其与粉煤灰、矿渣组合使用,研究了三者在水泥砂浆中的协同增强作用。利用流动性测试和抗压/抗折强度测试,评估了复合水泥砂浆的工作性能和力学性能;利用X射线衍射仪(XRD)、水化热分析了煤矸石的活化机理及复合水泥净浆的水化产物和水化动力学过程。结果表明:随着煅烧温度的升高,煤矸石的活性先增加后降低,最佳煅烧温度在700~800 ℃之间。粉煤灰、矿渣与700 ℃煅烧的煤矸石按照5∶2∶3的质量比组合使用时,水泥砂浆流动度达到237 mm,28 d抗压强度为48.96 MPa,28 d活性指数达到104.77%。其中,粉煤灰的球形颗粒主要起到润滑作用,显著提高了砂浆的流动性;煤矸石提供了大量活性SiO2,促进了水化反应和水化产物的形成;矿渣具有高火山灰活性和细颗粒尺寸,提供了更多成核位置,增强了砂浆的早期强度。三种材料均不同程度地起到了润滑作用和成核作用,实现了流动性协同提升、水化反应协同促进、水化产物优化、活性成分互补等,增强了水泥基材料的性能。本研究为煤矸石在水泥基材料中的应用提供了新的途径和理论依据。

     

    Abstract: Coal gangue, as a coal−based solid waste, has attracted widespread attention for its resource utilization. In this study, the activity of clayey coal gangue was enhanced through calcination activation and combined with fly ash and slag to study the synergistic enhancement effect of the three materials in cement−based materials. The working properties and mechanical properties of the composite cement mortar were evaluated by using the fluidity test and the compressive/flexural strength test. The activation mechanism of coal gangue, the hydration products and hydration kinetics of composite cement slurry were analyzed by X−ray diffraction (XRD) and heat of hydration. The results showed that with increasing calcination temperature, the activity of coal gangue first increased and then decreased, with the optimal calcination temperature between 700–800 ℃. When fly ash, slag, and coal gangue (calcined at 700 ℃) were combined in a ratio of 5∶2∶3, the fluidity of the cement mortar reached 237 mm, the 28 day compressive strength was 48.96 MPa, and the 28−day activity index reached 104.77%. Specifically, the spherical particles of fly ash mainly played a lubricating role, significantly improving the fluidity of the mortar; coal gangue provided a large amount of active SiO2, promoting hydration reactions and the formation of hydration products; slag, with high pozzolanic activity and fine particle size, provided more nucleation sites, enhancing the early strength of the mortar. All three materials all play the role of lubricants and nucleation sites to varying degrees, achieving synergistic improvements in fluidity enhancement, hydration reaction promotion, hydration product optimization, and complementary active components, thereby enhancing the performance of cement−based materials. This study provides a new approach and theoretical basis for the application of coal gangue in cement−based materials.

     

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