新型脂肪酸类捕收剂在鞍山式铁矿低温浮选脱硅中的实验研究

Novel Fatty Acid−based Collector in Low−temperature Desilication of Iron Ore by Flotation in Anshan City

  • 摘要: 采用复配的新型脂肪酸类耐低温捕收剂KDB−3,针对鞍山某选厂的混合磁选精矿进行了低温反浮选实验研究。结果表明,在混合磁选精矿铁品位为50.10%时,采用“一次粗选一次精选三次扫选”的反浮选流程,在矿浆温度10~15 ℃、抑制剂苛化淀粉用量650 g/t、活化剂氧化钙用量900 g/t、捕收剂用量1150 g/t、调整剂氢氧化钠用量为900 g/t(pH值=11.5)粗选条件下,使用油酸钠作为捕收剂仅获得铁精矿铁品位66.57%、回收率67.16%,而相同条件下KDB−3捕收剂获得了铁精矿铁品位67.80%、回收率87.46%,比油酸钠分别高1.23百分点、20.30百分点,展现了良好的分选效果。浮选闭路实验结果表明,新型捕收剂KDB−3在常温(25 ℃)下获得了铁品位67.90%、回收率89.18%的铁精矿,低温条件(10~15 ℃)下的浮选指标也基本一致,展示出了新型脂肪酸类捕收剂KDB−3在低温与常温条件下都适用的特点。该药剂实现了对鞍山市某选厂铁矿石的有效低温浮选。

     

    Abstract: A low−temperature reverse flotation experimental study was carried out on the mixed magnetic concentrate from a processing factory in Anshan using a new fatty acid−based low−temperature resistant collector KDB−3. The results showed that the reverse flotation process of "one stage rougher flotation, one stage cleaning and three stage scavenging" was adopted for the mixed magnetic concentrate with 50.10% iron grade. When the roughing slurry temperature was 10 ~ 15 ℃, the dosage of inhibitor caustic starch was 650 g/t, the dosage of activator calcium oxide was 900 g/t, the dosage of collector was 1 150 g/t, and the dosage of adjusting agent sodium hydroxide was 900 g/t, and the dosage of sodium hydroxide was 900 g/t (pH=11.5), an iron ore concentrate with iron grade of 67.80% and recovery of 87.46% was obtained using KDB−3, while only an iron ore concentrate with iron grade of 66.57 % and recovery of 67.16% was obtained using sodium oleate as collector under the same experimental conditions, showing the remarkable effect of the novel collector. When the novel collector KDB−3 was used, an iron ore concentrates with an iron grade of 67.90% was obtained at room temperature (25 ℃), with a recovery of 89.18%, which was similar to the indexes under low−temperature conditions, indicating the applicability of the novel fatty acid type collector KDB−3 under both low−temperature and room−temperature conditions. Effective low−temperature flotation of iron ore from a processing plant in Anshan city was achieved.

     

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