基于精确化补装球技术的白音诺尔铅锌矿锌再磨作业中钢段介质配比研究

Media Ratio of Cylpeb in Zinc Regrinding Operation of Chifeng NFC Baiyinnuoer Mining Co.ltd. Based on Precise Make-up Ball Technology

  • 摘要: 为了改善赤峰中色白音诺尔铅锌矿二选厂锌再磨球磨机磨矿产品粒度分布不均、合格粒级产品含量过低、过磨粒级含量高、锌选别回收率低等问题,在研究选厂给矿性质的基础上,基于球径半理论公式及精确化装补球原理推导了锌再磨作业钢段替代钢球初装方案,并进行了实验室实验和现场应用实验。结果表明,矿石平均密度为3.51 g/cm3,平均泊松比为0.30,弹性模量平均为15.30×104 MPa,矿石单轴抗压强度平均为138.2 MPa;根据推导结果及等质量替换的原则,得出锌再磨作业钢段初装方案为m(30×40) ∶m(20×30)=50∶50;工业实验磨矿溢流产品中−0.038 mm粒级含量较实验前提升了7.58百分点,同时−0.010 mm过磨粒级含量降低了2.01百分点,有效减轻了过粉碎现象;工业实验稳定生产期内锌精矿锌选别平均回收率为93.40%,较实验前提高了1.46百分点,预计每年可多回收508.08 t锌金属量,为选厂增加效益1016.16万元。

     

    Abstract: To solve the problems such as uneven particle size distribution, low content of qualified particle size, high content of over-ground product in zinc regrinding stage, and low zinc recovery and so on, in second dressing plant of Chifeng NFC Baiyinnuoer Mining Co.Ltd. , the scheme of replacing steel ball with cylpeb in this operation was derived on the basis of studying the properties of feed, the semi-theoretical formula of ball diameter and the principle of accurate make-up ball, and the laboratory tests and industrial tests were carried out. The results showed that the average density, the average poisson ratio, the average elastic modulus and the average uniaxial compressive strength of ore were 3.51 g/cm3, 0.30, 15.30×104 MPa, and 138.2 MPa, respectively. Meanwhile, cylpeb media as m (30×40)∶m (20×30)=50∶50 as the initial loading scheme of zinc regrinding mill according to the results deduced and the principle with the same mass was utilized. The results of the industrial tests showed that the -0.038 mm fraction yield of the overflow product was increased by 8.57 percent compared with the previous scheme and the overgrinding fraction yield was decreased by 2.01 percent, effectively reducing the phenomenon of overgrinding. In addition, the average recovery of zinc concentrate during the stable production period was 93.40% with a 1.46 percent higher than the previous scheme, and 508.08 tons of zinc metal would be expected to recover each year, generating 10.1616 million RMB for the beneficiation plant.

     

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