强磁选—浮选分离某铜铅混合精矿

Separation of a Copper-lead Mixed Concentrate by High-intensity Magnetic-floatation

  • 摘要: 青海某铜铅锌矿选厂产出的铜铅混合精矿含Cu 1.96%、Pb 56.39%,但该混合精矿中方铅矿粒度微细,采用传统的铜铅浮选药剂存在着分离效果差、产品金属互含高等问题。为了提高铜铅分离效率,基于黄铜矿具有弱磁性的特点,采用强磁选—浮选工艺对该混合精矿进行处理。在背景磁场强度1.5 T、脉冲冲次25 Hz的参数条件下,磁选扩大试验获得了含Cu 0.53%、Pb 59.32%的磁选尾矿,可作为铅精矿产品直接销售,以及含Cu 3.32%、Pb 49.40%的磁选精矿,可进一步通过浮选工艺可得到合格的铜精矿和铅精矿。最终获得含Cu 17.63%、Pb 9.31%、Cu回收率71.48%的铜精矿和含Cu 0.61%、Pb 59.72%、Pb回收率98.67%的铅精矿,相比于直接浮选工艺,采用磁浮联合工艺可明显降低铜铅分离的难度,提高了分离效率,为下一步开展现场改造提供了依据。

     

    Abstract: The copper lead mixed concentrate produced by a copper lead zinc ore concentrator in Qinghai contains Cu 1.96% and Pb 56.39%, but the particle size of galena in the mixed concentrate is fine. Using traditional copper lead flotation reagent, there are some problems such as poor separation effect and high mutual content of product metals. In order to improve the separation efficiency of copper and lead, based on the weak magnetic characteristics of chalcopyrite, the mixed concentrate was treated by strong magnetic separation flotation process. In this paper, under the conditions of background magnetic field strength of 1.5 T and pulse impulse of 25 Hz, the magnetic separation tailings containing 0.53% Cu and 59.32% Pb are obtained in the expanded magnetic separation test, which can be sold directly as lead concentrate products, and the magnetic separation concentrate containing 3.32% Cu and 49.40% Pb. Qualified copper concentrate and lead concentrate can be obtained through flotation process. Finally, the copper concentrate containing 17.63% Cu, 9.31% Pb and 71.48% Cu recovery and the lead concentrate containing 0.61% Cu, 59.72% Pb and 98.67% Pb recovery are obtained. Compared with the direct flotation process, the combined maglev process can significantly reduce the difficulty of copper lead separation and improve the separation efficiency, which provides a basis for on-site transformation in the next step.

     

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